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Minimum recommended Euro-rack power supply specifications
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Author Minimum recommended Euro-rack power supply specifications
grantrichter
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PostPosted: Thu Feb 24, 2011 7:07 pm    Post subject: Minimum recommended Euro-rack power supply specifications Reply with quote Add User to Ignore List

OK, I have some opinions on this and have seen the results of doing things other wise. Definition: A "mil" is one 1/1000 of an inch. Used for little tiny measurements like wire diameter and PC board trace and plating thickness.

Let's start with accuracy. A quotation taken from the technical manual for the ARP 2600. This is the first calibration step.

<quote> 3.1 Power Supply Adjustment

NOTE- THIS ADJUSTMENT MUST BE PREFORMED PRIOR TO MAKING ANY OTHER CALIBRATIONS

1. Connect a digital voltmeter across the +15 connection and ground
2. Adjust R10 for exactly +15.00 volts DC
3. Connect the DVM across the negative supply connection and ground.
4. Adjust R13 for exactly -15.00 volts DC <end quote>

So lets figure out what ARP thought was needed. 15.000/0.009 = 1,000,000/600 or 600 parts per million worst case error.

When we have a resistor to a supply rail to offset the keyboard voltage by say 2 octaves. The supply rail can not have any more than 830 microvolts peak to peak of noise or the offset will be out of tune more than 1 cent.

Power Wiring:

Standard panel wiring calls for #24 American Wiring Guage (AWG) which produces a 10 degC temperature rise at 3 amperes. It has an circular area of 404 mils. At 700 C.M per ampere it has a rating of 0.577 amperes.

Ribbon cable uses #26 wire with a circular area of 253 mils. At 700 C.M per ampere it has a rating of 0.363 amperes.

Copper Traces:

Going with a three ampere at 10 degC rating, a minimum of 1 ounce copper plating is required with a trace width of 50 mils for power traces on a distribution board. Instead of being bussed, each ground cable should have a separate return path to main power supply ground terminal (star grounding).

Also, ideally, each power connector should be individualy bypassed with
0.1uF ceramic capacitors from ground to +15 and Ground to -15.
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Low-Gain
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PostPosted: Thu Feb 24, 2011 7:14 pm    Post subject: Reply with quote Add User to Ignore List

response to same post from the other thread...

Low-Gain wrote:

Happy to say my power bus boards are 1oz copper w/ 50mil traces on both sides of the PCB. 470uF caps on each rail and i'm doing a rev to include high frequency bypass caps. thumbs up

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Kodama
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PostPosted: Thu Feb 24, 2011 7:23 pm    Post subject: Reply with quote Add User to Ignore List

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Low-Gain
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PostPosted: Thu Feb 24, 2011 7:46 pm    Post subject: Reply with quote Add User to Ignore List

Kodama wrote:


lol lol lol SlayerBadger! SlayerBadger!

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Jason Brock
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PostPosted: Thu Feb 24, 2011 7:49 pm    Post subject: Reply with quote Add User to Ignore List

So it's really the bus boards and ribbon cables that are lacking?

As noted in the other thread there are many DIY-minded Eurorack users who incorporate PSUs from Power One, Condor, etc. - the same exact types that some 5U and Frac users have.
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Mitchk1989
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PostPosted: Thu Feb 24, 2011 8:00 pm    Post subject: Reply with quote Add User to Ignore List

I know you've had some issues with the common 12v supplied eurorack uses in the past, but at the same time, I certainly hope you don't just say "fuck it, I'm going to put a big disclaimer on my modules that says they'll only work if you have a high end DIY case"...

I mean, in the end at least for me (the end consumer) all the other manufacturers manage to make their stuff work properly in a monorocket case...

Please don't take this the wrong way - your current modules are great (I have two anti-oscs, a borg, and a boogie on the way), but the proper response to the issue in the uncle tri2 should not be to say "Euro-rack infrastructure is not stable enough for advanced designs" but instead to find a way to make it work and fix the issue, the same way all the other manufacturers somehow manage with the same juice flowing in.
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de_raaf
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PostPosted: Thu Feb 24, 2011 8:03 pm    Post subject: Reply with quote Add User to Ignore List

can be true
but with the story of the unkle it seems to me it was prototyped on 15volt, and not enough tested enough on the regular 12 volt euro supply???
anyhow know pretty much nothing about technical stuff, but that what i read a bit through the lines about that story

making things better if ofcourse better for everyone!

love the euro wiard i have, and hope to add more in the long run.
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felixer
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PostPosted: Thu Feb 24, 2011 8:30 pm    Post subject: Re: Minimum recommended Euro-rack power supply specification Reply with quote Add User to Ignore List

grantrichter wrote:

600 parts per million worst case error.
Standard panel wiring .... at 3 amperes.
Ribbon cable ... has a rating of 0.363 amperes.
Copper Traces ... Going with a three ampere at 10 degC rating
Instead of being bussed, each ground cable should have a separate return path to main power supply ground terminal (star grounding).
Also, ideally, each power connector should be individualy bypassed with
0.1uF ceramic capacitors from ground to +15 and Ground to -15.

the standard doepfer supply error is closer to 5mV ... that's 400ppm
but delivers max 1200 mA
any modules out where that use more then 350 mA? exept maybe valve/tube stuff. but then it's mainly the heater where the voltage isn't critical. and should be on a different transformer(tap) anyway ....
i don't think those 3A are going to happen inside one modular synth case.
stargrounding is better if you don't know exactly where things are going to sit (like in a modular). on a pcb you can do better.
bypass caps are always good, but it's even better if they are very close to the ic's ....
hmmm..... .... does this mean that you're coming out with a very high quality 3A euro powersupply? that might be interesting .... would fill a niche. thumbs up

edit: what i find a bigger problem (in terms of 'electrical hygiene') is the lack of shielding on digital modules. which allows them to spray their hf junk all over the place ....

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Low-Gain
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PostPosted: Thu Feb 24, 2011 8:55 pm    Post subject: Reply with quote Add User to Ignore List



Make note of the 50mil traces on +/- rails &.
Also note the method of grounding how most of the dirty noise gets left back at the 6800uF caps. Next rev will have a fast-on for running a ground wire back to the Power entry module pre filter caps to reduce radiating noise even further.

Toss a 14V-0-14V transformer @3-4A and you got yourself a pretty good starting point as far as i'm concerned. Obviously this doesn't accommodate +5V but i dont support tapping off +12V to achieve said voltage. I'd rather pay the extra $$ to have a secondary winding on the transformer for a separate supply circuit.

SlayerBadger!

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intellijel
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PostPosted: Thu Feb 24, 2011 9:18 pm    Post subject: Reply with quote Add User to Ignore List

Low-Gain wrote:
[\
Make note of the 50mil traces on +/- rails &.
SlayerBadger!


Doesn't this design have a giant loop antenna made from the ground traces in blue?

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Low-Gain
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PostPosted: Thu Feb 24, 2011 9:25 pm    Post subject: Reply with quote Add User to Ignore List

intellijel wrote:
Low-Gain wrote:
[\
Make note of the 50mil traces on +/- rails &.
SlayerBadger!


Doesn't this design have a giant loop antenna made from the ground traces in blue?


No.

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intellijel
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PostPosted: Thu Feb 24, 2011 9:32 pm    Post subject: Reply with quote Add User to Ignore List

Explain to me how this is not a ground loop then?


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Low-Gain
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PostPosted: Thu Feb 24, 2011 9:35 pm    Post subject: Reply with quote Add User to Ignore List

Wow... some fast photoshop work you got there.

I'll take some measurements and show you that it's an antenna.
thumbs up

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intellijel
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PostPosted: Thu Feb 24, 2011 9:38 pm    Post subject: Reply with quote Add User to Ignore List

Low-Gain wrote:
Wow... some fast photoshop work you got there.

I'll take some measurements and show you that it's an antenna.
thumbs up


I am not an expert at all and genuinely curious. I just generally try to avoid making any loops like that (if possible) on pcb layouts. No calculations required, loops (even small ones) still like to act as antennas but maybe not as bad as a ground loop found in long runs of audio cable for example.

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Last edited by intellijel on Fri Feb 25, 2011 2:04 am; edited 1 time in total
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CursedFrogurt
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PostPosted: Thu Feb 24, 2011 9:39 pm    Post subject: Reply with quote Add User to Ignore List

Mitchk1989 wrote:
I know you've had some issues with the common 12v supplied eurorack uses in the past, but at the same time, I certainly hope you don't just say "fuck it, I'm going to put a big disclaimer on my modules that says they'll only work if you have a high end DIY case"...

I mean, in the end at least for me (the end consumer) all the other manufacturers manage to make their stuff work properly in a monorocket case...

Please don't take this the wrong way - your current modules are great (I have two anti-oscs, a borg, and a boogie on the way), but the proper response to the issue in the uncle tri2 should not be to say "Euro-rack infrastructure is not stable enough for advanced designs" but instead to find a way to make it work and fix the issue, the same way all the other manufacturers somehow manage with the same juice flowing in.


I'll let Grant speak for himself on this one from the same thread that this OP came from:
G Rizzles wrote:
So at first I didn't think that it was possible to continue designing for +/- 12 volt systems where you can not count on the power supplies to be calibrated. But Cary Grace has encourage me to look at it as a design challenge rather than a dead end, so I have recently been working on solving the problem of internal shunt regulators to develop precision references that are independent of the power supply absolute value.

And I think I have it solved, so I can get back to working on finishing the remaining designs in the series.

thumbs up

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felixer
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PostPosted: Thu Feb 24, 2011 9:52 pm    Post subject: Reply with quote Add User to Ignore List

Low-Gain wrote:
Also note the method of grounding how most of the dirty noise gets left back
Toss a 14V-0-14V transformer @3-4A

exactly, like with a city: built the dirty stuff downstream.
and then use max 2A. headroom in NICE!
and that's prob the cause of many very frustrating overoptimistic ratings that get stretched still further by overoptimistic users Mr. Green money spend on a good powersupply is money well spend. garbage in is garbage out. seems to be hard for some to understand ....
best solution overall might even be to have several powersupplies in one case: one for sensitive analog like vco's, another for analog logic (anything with those nasty 555's and/or many blinking led's), third one for digital/cpu's and even a fourth one for valve heaters ....

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LoFi Junglist
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PostPosted: Thu Feb 24, 2011 9:52 pm    Post subject: Reply with quote Add User to Ignore List

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Low-Gain
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PostPosted: Thu Feb 24, 2011 10:06 pm    Post subject: Reply with quote Add User to Ignore List

intellijel wrote:


I am not an expert at all and genuinely curios. I just generally try to avoid making any loops like that (if possible) on pcb layouts. No calculations required, loops (even small ones) still like to act as antennas but maybe not as bad as a ground loop found in long runs of audio cable for example.


I'm no expert either and agree about avoiding loops on pcb layouts if i can.
A lot depends on the circuit itself to determine how sensitive it will be to potential noise problems due to ground loops.

In this case, the supply does not generate noise/hum due to the loop at the main filter caps. By adding a 2nd ground fast-on where the secondary of the transformer connects for running a line back to the ground input from the entry module it should dump any potential radiated noise pre filter caps back to earth ground. So as much potential noise coming from the transformer stops at the filter caps. before it goes onto the regulation stage.

But i'll take some measurements and get back to you wink

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Low-Gain
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PostPosted: Thu Feb 24, 2011 10:09 pm    Post subject: Reply with quote Add User to Ignore List

LoFi Junglist wrote:



I'll sacrifice a pcb and do this and compare measurements.
I think you'll be surprised. then again... maybe i'll be surprised wink
Guinness ftw!

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felixer
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PostPosted: Thu Feb 24, 2011 10:09 pm    Post subject: Reply with quote Add User to Ignore List

well, i'm one of those fools that still builds valve amps. mainly for that special breed called 'guitarists' hihi and it's all point-to-point. with really thick copper wires in the powersupply and grounding rail. all designed around the 'shortest path/dirt downstream' concept. just a thought ....
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