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Buchla format panels discussion
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Would you be interested?
yes
84%
 84%  [ 49 ]
no
15%
 15%  [ 9 ]
Total Votes : 58

Author Buchla format panels discussion
Rod Serling Fan Club
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PostPosted: Mon Jan 23, 2012 11:45 pm    Post subject: Reply with quote Add User to Ignore List

Some thoughts:

As I said, for the first panel I would like to do a run and make sure everyone is happy before we go into production of multiple panels. However, I would like to issue 4 different panels around the same time. That way everyone should have enough panels for at least a complete boat. The first 4 would likely be 258, 281, 292 and either a 4xvoltage processor or 291 or 194x2?

If there is enough interest I will do a buchla panel for pretty much any DIY project. I have some ideas but we can get to that later. I think there are enough buchla-related projects available to easily fill 3-4 boats without repetition.

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DIY panels and PCBs for Buchla and Euro format: http://synthpanels.blogspot.de/

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Last edited by Rod Serling Fan Club on Mon Jan 23, 2012 11:54 pm; edited 1 time in total
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Rod Serling Fan Club
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PostPosted: Mon Jan 23, 2012 11:49 pm    Post subject: Reply with quote Add User to Ignore List

valis wrote:
Yeah, the glass on the scanner makes it hard to gauge the quality.


I was a bit reluctant to post cause I was worried people might think that's the panels but again, these are the same guys that make most of the panels for euro manufacturers in North America. So if you have seen a euro system, that is pretty much what you are getting. Though I haven't seen color in person. I suppose a sample might be good.

I just asked for samples. I'll let you know and try to take better pictures when they arrive.

_________________
DIY panels and PCBs for Buchla and Euro format: http://synthpanels.blogspot.de/

youtube channel: http://www.youtube.com/user/MrPalebluedot


Last edited by Rod Serling Fan Club on Mon Jan 23, 2012 11:52 pm; edited 1 time in total
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valis
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PostPosted: Mon Jan 23, 2012 11:50 pm    Post subject: Reply with quote Add User to Ignore List

That sounds terrific to me. I really don't mind keeping things close to the original Buchla design without altering the panel design with lots of mods (in regards to the 258 and 292). That being said, whatever the group wants to do is fine with me.

Should we start asking about interest in the 258? Like I said, I could use two of those panels. Do we prefer black or blue? I'd like blue but again will go with the group.

I'm interested in a few different types of panels but we can get that sorted once the ball gets rolling with the first panel.
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John Noble
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PostPosted: Tue Jan 24, 2012 12:26 am    Post subject: Reply with quote Add User to Ignore List

Rod Serling Fan Club wrote:
As these things go, the higher quantity, the better pricing. The pricing is an estimate, is per panel, shipping extra. Here we go:

In Black:
5 - $69
10 - $36
15 - $26
20 - $22


This is just goofy.

5 for $345
10 for $360 (5 more for $3/ea.)
15 for $390 (10 more for $4.50/ea., or $6/ea. incremental over qty. 10)
20 for $440 (15 more for $6.33/ea. or $8/ea. incremental over qty. 10; $10/ea. incremental over qty. 15)

Who the hell charges more per unit when quantities go up on stuff like this? The incremental costs are seemingly random, too. Is there a discernible reason for this?

It is interesting to see what they charge, however. My screen printing trials seem much more worthwhile now.
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Rod Serling Fan Club
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PostPosted: Tue Jan 24, 2012 1:05 am    Post subject: Reply with quote Add User to Ignore List

I don't know, I haven't tried to figure out an equation. I chose the quantities that they quoted so where price breaks occur may not follow 5ea increments. The way you look at it is interesting though. I suspect they don't do the math in a way that they consider additional panels are only $4.50 each. I suspect however they do their math, that it is spread out between all the panels. All I know, is the more panels I buy the cheaper it is per panel hmmm.....

Tell us more about your screen-printing. I am open to other ideas, in fact another member has been PMing me about potential screen printing. Although, when you get to $26 and $22 I begin to wonder if silk screening would be cheaper. I mean you still have to procure suitable panel stock that is anodized or otherwise protected, it has to be drilled punched, you need a good quality epoxy paint, etc. I would think if this were cheaper than it would be the chosen production method of module manufacturers as opposed to using these guys.

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youtube channel: http://www.youtube.com/user/MrPalebluedot
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John Noble
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PostPosted: Tue Jan 24, 2012 1:50 am    Post subject: Reply with quote Add User to Ignore List

Rod Serling Fan Club wrote:
I don't know, I haven't tried to figure out an equation. I chose the quantities that they quoted so where price breaks occur may not follow 5ea increments. The way you look at it is interesting though. I suspect they don't do the math in a way that they consider additional panels are only $4.50 each. I suspect however they do their math, that it is spread out between all the panels. All I know, is the more panels I buy the cheaper it is per panel hmmm.....


I've done a ton of RFCs over the years, and incremental unit cost always declines as quantities increase. It's frequently not linear (e.g. case quantities of goods will define a certain threshold, pallet quantities another, etc.) , but the cost NEVER goes up for additional units. It's bizarre, that's all.

Quote:
Tell us more about your screen-printing. I am open to other ideas, in fact another member has been PMing me about potential screen printing.


I am very much in the learning stage, so there's nothing to report. Mr. Green

Quote:
Although, when you get to $26 and $22 I begin to wonder if silk screening would be cheaper. I mean you still have to procure suitable panel stock that is anodized or otherwise protected, it has to be drilled punched, you need a good quality epoxy paint, etc. I would think if this were cheaper than it would be the chosen production method of module manufacturers as opposed to using these guys.


I'm using StencilPro HiRes screen from Circuit Bridge:

http://www.store.cbridge.com/c/SPO-HIR/High+Resolution.html

I've had to experiment with line widths and exposure times, but it seems to produce a decent screen.

My first attempt with Jacquard Versatex ink went pretty well, but the ink can be scratched off bare aluminum with a determined fingernail.

My next attempt will be using Nazdar 59000 series air drying ink thinned 10% by weight. The ink was way too thick when I tried it out of the can a couple of days ago. It doesn't need to be baked like epoxies and the cleanup isn't as bad, but it does have to air dry for up to 48 hours. I'll skip the rather large subject of registering the screen accurately and just say I'm still learning. d'oh!

Your point about anodizing is very appropriate. I'm working on Euro panels, and I'm taking the easy way out by using Doepfer blanks. Clear anodizing is reputedly pretty easy, but I don't want to deal with the chemicals in a residential setting. I don't think it would cost much to have them done locally, however. (A sure sign it will cost an arm and a leg. lol )

Making holes is the part I have a handle on: I have a little CNC mill that will boogie through a hole pattern in aluminum sheet in a few minutes with accuracy in the couple thou range. Buchla panels would be right at the edge of what I could do without flipping the workpiece, but the Euro stuff I have in mind is perfectly sized for single setup cycles.

I'd hazard a guess that Metalphoto is the choice for the boutique guys because it's a turnkey service that produces extremely high quality panels economically in relatively low quantities. I can't think of a more durable and high resolution process; the results speak for themselves. I'd love to use the stuff if I could buy the material and process it myself. I've done a fair amount of silver halide photographic printing, so it would be a very familiar routine for me. If anyone knows how to buy it in anything less than $$$ quantities, I'd love to know!

So ... all of which is a long-winded way of saying it wouldn't hurt to bounce that cost analysis off MPC and see if they have an explanation. hihi
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Pfurmel
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PostPosted: Tue Jan 24, 2012 5:17 am    Post subject: Reply with quote Add User to Ignore List

I like the look of the blue sample you posted.
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synthnut
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Joined: 27 Apr 2010
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PostPosted: Tue Jan 24, 2012 5:36 am    Post subject: Reply with quote Add User to Ignore List

Hi,

Most places that do this sort of thing will charge for "art" which is a fixed cost per design for making the phototooling or screen etc. This can be why the price seems very non-linear!
I certainly can't compete on quantity as I make all my stuff by hand and the material is the main cost. Screen printing onto standard anodised ally would be much cheaper than a sub-surface process as the base material is that much cheaper.
Printing onto brushed ally brings it's own little set of challenges too.
My advantage is in the lower number more customised runs. By contrast I would usually only charge for the tooling at about $15 and maybe $55 for one in sub-surface (satin) anodising with black, light blue, dark blue, red, green dyed graphics.
I don't have the same laser or cnc punching facilities (yet) obvioulsy though!
Slots and rectangles are the most challenging as the punches are quite expensive and there are lots of sizes. I'm getting there, but it's really a hobby gone mad....
help

TTFN

Ben

www.resynthesis.co.uk
www.bigbluewave.co.uk
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Rod Serling Fan Club
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PostPosted: Tue Jan 24, 2012 11:11 am    Post subject: Reply with quote Add User to Ignore List

Art is part of the charge. I would guess a number of things could be factored in that we aren’t considering. Material waste due to size, number of panels that can be done in a batch. There might be a time or batch factor figured in there, maybe 15 of these panels is 1.3 batches but you have to pay as if you are running a full batch. A lot of industries with automated machinery work this way.
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DIY panels and PCBs for Buchla and Euro format: http://synthpanels.blogspot.de/

youtube channel: http://www.youtube.com/user/MrPalebluedot
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John Noble
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PostPosted: Tue Jan 24, 2012 11:21 am    Post subject: Reply with quote Add User to Ignore List

synthnut wrote:
Hi,

Most places that do this sort of thing will charge for "art" which is a fixed cost per design for making the phototooling or screen etc. This can be why the price seems very non-linear!


Unless MPC is generating new art after the first ten pieces, I don't know wtf their pricing is based on. It's seriously bonkers unless they are pricing in full sheets (i.e. 1 sheet of material gives X finished panels so X+1 produces a jump in cost)--in which case they should say in the quote what the sheet yield is so people can decide accordingly.
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Rod Serling Fan Club
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PostPosted: Tue Jan 24, 2012 11:22 am    Post subject: Reply with quote Add User to Ignore List

So does everyone want blue? I will make sure I get samples before we order but we may as well get one question out of the way.

Something to consider – Lets say we have 10 people willing to buy 1 panel. If all of those people bought 2 panels the cost would only be $4 more. ($42 for 1 at 10ea vs $46 for 2 at 20ea)

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DIY panels and PCBs for Buchla and Euro format: http://synthpanels.blogspot.de/

youtube channel: http://www.youtube.com/user/MrPalebluedot
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Pfurmel
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PostPosted: Tue Jan 24, 2012 11:26 am    Post subject: Reply with quote Add User to Ignore List

Rod Serling Fan Club wrote:


Something to consider – Lets say we have 10 people willing to buy 1 panel. If all of those people bought 2 panels the cost would only be $4 more. ($42 for 1 at 10ea vs $46 for 2 at 20ea)


I would buy 2 in this case anyway.

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bf wrote:

Some fart in an office on the other side of the country who's hobbies include golf and passive-aggressive spousal abuse likely won't understand my obsession with unicorn penis.
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diophantine
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PostPosted: Tue Jan 24, 2012 11:27 am    Post subject: Reply with quote Add User to Ignore List

I'd be in! Blue sounds good. And on at least some of these I'd likely want two.
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valis
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PostPosted: Tue Jan 24, 2012 12:13 pm    Post subject: Reply with quote Add User to Ignore List

Like I said, I'd prefer blue. If it comes to the point where it'll be cheaper to buy an extra panel here or there for overall cheapness that would be just fine with me.

Quote:
The first 4 would likely be 258, 281, 292 and either a 4xvoltage processor or 291 or 194x2?


I want all of these. nanners
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Rod Serling Fan Club
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PostPosted: Tue Jan 24, 2012 2:28 pm    Post subject: Reply with quote Add User to Ignore List

The other big question is hole sizes. Does everyone want minijacks and bananas as per buchla standard? I plan on using all bananas on mine but I can easily oversize the minijack holes with a drill so I'm not too concerned.
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valis
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PostPosted: Tue Jan 24, 2012 7:03 pm    Post subject: Reply with quote Add User to Ignore List

Well I'm a banana guy but I don't mind using mini-jacks. It seems like going straight banana might alter the original panel designs more than many want since there's multiple inputs for a few modules and bananas can be stacked. I might be wrong in my reasoning though. Thoughts? I'll be okay with the group consensus.
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Pfurmel
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PostPosted: Wed Jan 25, 2012 4:03 am    Post subject: Reply with quote Add User to Ignore List

Kind of prefer to go all banana for practical purposes but I do like the look of the original panels, too. I will be okay with either outcome, though
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bf wrote:

Some fart in an office on the other side of the country who's hobbies include golf and passive-aggressive spousal abuse likely won't understand my obsession with unicorn penis.
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valis
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PostPosted: Wed Jan 25, 2012 12:36 pm    Post subject: Reply with quote Add User to Ignore List

If we did go bananas we could use the other connections for mods and the such. For example, we could use the unused connections on the 292 to have a voltage controlled resistor circuit control something like the resonance of the RLPG. Again, it may be getting far from the original design and functionality. I'd like to hear more thoughts on the subject.
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iopop
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PostPosted: Wed Jan 25, 2012 1:53 pm    Post subject: Reply with quote Add User to Ignore List

I lay my vote on "mini"s on audio path and banana for cv, thats something Im not going to compromise about. A year ago when I first received the 258J boards I wanted to go all banana, then I thought long and realized I needed to make it with minis. There have to be a reason why Don chose that combination. I did go for 3.5mm though, so I could use normal euro rack cables / stackables. Its DIY after all, having a format where cables are impossible to get hold of just for the sake of having it 100% cloned is pretty stupid..

That said, if the vote is in all favor for banana only - go for it. Just because Im stubborn shouldn't stand in the way for others. smile
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Rod Serling Fan Club
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PostPosted: Wed Jan 25, 2012 3:45 pm    Post subject: Reply with quote Add User to Ignore List

If the votes are anything to go by it looks like we should have enough people to get decent pricing.

Let’s go with minijacks and bananas. Anyone that wants all nanners just needs a drill to oversize the minijack holes. Really not a big deal. Let’s go with blue since no one has come out saying they really want black or that the couple/few $ difference matters.

I have a couple other options if for some reason we device against metalphoto. I think at this point though I would like to move forward with metalphoto pending that the samples are kosher.

I Have made a thread specifically for discussing the first panel, the 258 here. Let’s keep general discussions here and panel specific discussions in the individual panel threads if possible.
http://www.muffwiggler.com/forum/viewtopic.php?t=51380

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